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Checklist for Annual Inspection and Test of Fire pump components

"*" indicates required fields

Form Number: 2025/TS/QA/Ch/069
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MECHANICAL CHECKS

Pump Identification Number

Diesel Fire Engine Pump (GA-111 A)
Main Electrical Pump (GA-111 B)
Jockey Fire Pump-01(GA-112 A)
Jockey Fire Pump-02 (GA-112 B)*

Pump in Service on inspection Date

Diesel Engine Pump
Main Electrical Pump*
Jockey Pump-01*
Jockey Pump-02

Casing drain line Free of Damage

Diesel Fire Engine Pump
Main Electrical Pump
Jockey Fire Pump-01
Jockey Fire Pump-02

Casing Pressure Relief valve free of damage

Diesel Fire Engine Pump
Main Electrical Pump
All Valves ,Fittings, Pipes are leak tight
Jockey pump1 & 2 appears properly aligned
Jockey pump 1 & 2 suction valves open
Jockey pump 1 & 2 discharge valves open
Electrical & Diesel pumps suction valves open & wheel lock available
Electrical & Diesel pumps Discharge valves open & wheel lock available
Diesel engine diesel tank diesel level accepted
All Fire pump shaft coupling appears properly aligned
All pumps Gland Packing area with no water leakage
Main Header line Pressure Relief valve of the Complete System free of damage
Relief valve pressure appears properly adjusted
Flow meter Isolation valves closed & Locked

ELECTRICAL CHECKS

Fire Pump Controller Power ON
Diesel Fire Engine Pump
Main Electrical Pump
Jockey Pump Controller power "ON"
Jockey Pump Controller set on "AUTO"
Weekly test run records available
MM slash DD slash YYYY

INSTRUMENTATION CHECKS

Diesel Fire pump run for 30 minutes
Automatic start function properly
Automatic start set pressure for Diesel pump 50.75 psi
Manual Start function properly
Manual Stop function properly
Main Electrical Fire pump run for 10 minutes
Automatic start function properly
Automatic start set point for electric pump 73.95 psi
Manual start function properly
Manual Stop function properly
Jockey pump 1 turn on set point 8.3 Kg/cm2
Jockey pump 1 turn off set point 10.00 Kg/cm2*
Jockey pump 2 turn on set point 7.3 Kg/cm2
Jockey pump 2 turn off set point 10.00 Kg/cm2

PERFORMANCE CHECKS

Fire pump electrical power readings recorded at each flow condition

Main Electrical pump At rated flow (2000 gpm)*
Main Electrical pump At 150 % flow (3000 gpm)*

Fire pump Diesel engine readings recorded at each flow condition

Diesel Engine At rated flow (2000 gpm)
Design pressure
Flow Reading
Temp. Readings
Pressure measured
RPM
At rated flow (2000 gpm) - rpm
Design pressure
Flow Reading
Temp. Readings
Pressure measured
RPM
Diesel Engine At 150 % flow (3000 gpm)
Design pressure
Flow Reading
Temp. Readings
Pressure measured
RPM
At 150 % Flow (3000 gpm) - rpm
Design pressure
Flow Reading
Temp. Readings
Pressure measured
RPM

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